Heavy Industry
Visual intelligence in chemical plants and tank farms.
Vision AI and sensors for proactive safety in reactors, tank farms and ATEX zones, in full compliance with ISO 45001 and REACH.
Start your tailored AI projectContinuous supervision of critical plants
From ATEX-classified zones to tank farms, we combine Computer Vision and IoT to protect operators, chemical processes and the environment.
Hazardous Area Safety
Monitors compliance with safety protocols in high-risk chemical environments, reducing incidents and ensuring regulatory compliance.
Process Control
Uses sensors and computer vision to supervise chemical processes, supporting operations optimization and quality control.
Resource & Waste Efficiency
Analyzes resource usage and waste production to improve plant efficiency and minimize environmental impact.
Data-Driven Decisions
Delivers insights from correlated data analysis to support strategic decisions, improving efficiency and safety.
Safety & Security
Advanced Vision AI solutions to protect operating personnel, chemical assets and critical infrastructure.
Workplace Safety
Active prevention in chemical, steel and high-exposure-risk environments.
1. PPE, Confined Spaces & Heights
Verifies specific PPE (SCBA breathing apparatus, acid-resistant suits), tracks entries into confined spaces and harness attachment at height.
2. Line-of-Fire & Containment Leaks
Monitors suspended loads and machinery. Promptly detects liquid leaks, chemical puddles, tank overflows and gas clouds.
3. Fire, Emergencies & Health
Detects smoke, flames and thermal anomalies. Manages e-mustering, headcount at assembly points, man down and incorrect postures.
Surveillance & Protection
Multi-sensor perimeter surveillance, gate control and protection of sensitive areas.
1. Perimeter, Access & Restricted Zones
Detects intrusions, fence climbing and loitering. Monitors unauthorized access to tank farms, control rooms and electrical substations.
2. Vehicles, License Plates (LPR) & Unattended Objects
License plate reading (LPR), detection of unauthorized vehicles and prolonged stops. Identifies unattended or abnormally placed objects.
3. Exits, Anti-Tampering & Sensor Fusion
Flags doors left open and CCTV tampering. Integrates video data, access control and aerial anti-intrusion detection (drones).
Every camera and sensor as an operational tool
Proactive AI analyzes the entire production cycle, turning visual data into timely decisions to optimize flows, support plant turnarounds and eliminate inefficiencies.
Personnel & Turnaround Management
Tracks the presence of employees and contractors in the zone and their exposure times. Monitors crews, congestion and timing during plant shutdowns (turnarounds).
Contractors & Work Permits
Automatically calculates the Contractor Score based on safety and near-misses. Verifies in real time compliance with the conditions of Work Permits (e.g. hot work) and the continuous presence of the fire-watch.
Logistics & Tanker Supervision
Supervises tanker truck loading/unloading bays, preventing accidental movements (drive-away). Tracks flows at gates, forklifts and pedestrian-vehicle conflicts.
5S Housekeeping & Asset HSE
Generates a continuous Lean 5S score for each area. Monitors visible emissions, flare behavior and leaks in containment basins.
Field results and analysis
Benchmark results achieved by customers in heavy and chemical industry and the platform strengths that make them possible.
Reduction in chemical-related incidents
Compliance with safety protocols (up from 60%)
Increase in early hazard detection
Improvement in REACH regulation compliance
Greater accuracy in chemical inventory reporting
Reduction in costs related to safety incidents
Our technology advantages at a glance
Operational Efficiency
The low-code platform enables fast deployment and customization, while Generative AI provides useful insights to optimize workflows and resources.
Real-Time Monitoring
Edge computing enables faster processing of visual data from IoT devices, ensuring immediate detection and alert delivery for anomalies.
Compliance & Reporting
Vision Agent supports the analysis of complex data for regulatory compliance (ISO 45001, REACH), delivering detailed real-time reports.
Scalability & Integration
The low-code approach makes it easy to scale and integrate with existing DCS/SCADA and HSE systems, backed by a robust industrial edge architecture.
Why choose us?
Cross-cutting benefits for HSE safety, regulatory compliance and the company’s bottom line.
Risk Mitigation
Continuous monitoring and timely management of safety hazards significantly reduce the risk of serious incidents, protecting assets and corporate reputation.
Regulatory Compliance
Compliance with HSE regulations (Italian Legislative Decree 81/08, ISO 45001, REACH) is essential in high-risk sectors; we ensure conformity, avoiding penalties and disputes.
Staff Morale & Retention
A safe working environment improves employee morale and retention, as workers and specialized technicians feel valued and protected.
Sustainability & CSR
Demonstrates a concrete commitment to environmental sustainability (ISO 14001) and corporate social responsibility, improving relations with stakeholders.
Insurance Premium Optimization
A proven record of workplace safety and spill prevention can translate into lower insurance premiums thanks to reduced risk.
GDPR Compliance by Design
End-to-end safety monitoring across the entire plant, GDPR-compliant, privacy-respecting and compliant with trade union agreements (labor-union-proof).
Bring proactive AI to your Heavy Industry operations
Talk to our team for a free technical assessment of your chemical and industrial plants
Start your tailored AI project
